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   Grow Plaza Seedbank Amsterdam >> GROW GUIDES >> Basic Layout of Recirculating Rockwool System

Basic Layout of Recirculating Rockwool System
 

Introduction

This system is based on normal commercial practice in production of marijuana. It is designed for mono-cultural cultivation
and is not suitable for mixed gardening. This design is for recirculation of nutrients, if you intend to use a total loss system, you will need a larger tank and provision for run-off. Cultural practices will differ with total loss as opposed to recirculation.

 

This system will suit a larger growing area and is highly recommended with the following provisions.

  1. Most plants grown in this system will need support from the above. This is especially true of climbing plants such
    as marijuana.

  2. This system is based on the use of aqua trays in steel channels. Each tray is 1.3m long and contains one slab.
    Plant spacing will depend on the crop but will usually be between 2 and 6 plants per slab.

  3. Steel channel is recommended to hold the aqua trays. This can be acquired at any sheet metal workshop where
    it will be folded to your requirements. The lightest gauge will do and it must be galvinised. Remember to line the channel with plastic sheet to ensure that nutrient solution does not come into contact with the metal. An extra
    length of the same channel will serve to collect the nutrient run-off at the end of the channels and return it to the tank.

Layout

  1. The tank position is dictated by the system layout. It must be below the lower ends of the rows and also needs to be close to the tap or hose end. Tank volume should be at least 2 litres per plant in the system. Larger volume is better.

  2. Flow rate at all drippers should be approximately the same. This is easily measured with a jug and a stopwatch. In larger systems, there may be a fall off in pressure between the rows with the furthest row getting inadequate supply. If this happens, an extra PVC pipe should be added to join points A and B. This will equalise pressure in the system and ensure that all drippers run equally. In most set ups this will be unnecessary and point B can be closed off with an end cap.

  3. A line filter should be included between the pump and the outlets to guard against dripper blockage. This filter will require regular checking.

  4. A bypass should be included in the tank/pump set up. This will serve two purposes, firstly it will provide accurate control of supply to the drippers. This will be achieved by adjustment of the gate valve on the bypass. Secondly, it will ensure that the pump runs freely and adds high levels of oxygen to the nutrient solution.

Although this is a very simple system, there are certain things to bear in mind before embarking on it. In the first place the tank should be as large as practically possible. This is because the conductivity and pH of the solution will be changing all the time and a large tank will minimise the effects of this and reduce the number of times that you will need to check the solution.

For commercial growers it is advisable to retain at least 2 litres of tank volume per plant in the system. The larger the tank, the better. It is also very important to ensure that the nutrient is sufficiently oxygenated. Fortunately this is very easy to achieve because there will be excess pumping capacity that can easily be diverted back to the tank.

Summary of Hydroponic Systems    

System Advantage Disadvantage
Pot Culture
  1. Very cheap to set up.
  2. Uncomplicated design.
  3. Adaptable to a wide range of plants.
  4. Plants can be moved around to optimise spacing.
  5. Plants not vulnerable to pump failure or power outage.
  1. Usually requires hand watering.
  2. Perlite to dispose of, pots to wash. Labour intensive.
NFT
  1. Superb performance.
  2. Can be fully automated.
  3. High yields.
  4. Little waste to dispose of.
  1. More expensive to set up than pot culture
  2. Works best with mono-culture (single crop in the system)
  3. Very vulnerable to power cuts or pump failure
  4. Requires some skill to operate
Rockwool
(Slab culture)
  1. Great performance.
  2. Can be automated.
  3. Much less vulnerable to power cuts etc , then NFT.
  1. Setting up system
  2. Not easy to move plants once the system is set up.

This has been a very brief overview of the main hydroponic systems in use today. The system that you choose will depend upon many things, most importantly the crop that you wish to grow and your budget. Once again, we would urge you to
read further before committing yourself to any expenditure. There are some very good books available and they are well worth consulting.

Within the next 20 years, these simple systems, or greatly improved versions of them, will be the standard ways of growing plants. It will be commonplace to grow food plants and flowers on rooftops and balconies, in deserts, parking lots and quite possibly on Mars!! You are in the forefront of a revolution in domestic horticulture.

Have fun and good luck!

 
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